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C DEMO2
C
C DEMONSTRATION MODEL FOR THE MICHIGAN EXPERIMENTAL SIMULATION
C SUPERVISOR VERSION 3
C ROBERT L. STOUT, SIMULATION DESIGNER AND PROGRAMMER
C SEPTEMBER, 1973
C
SUBROUTINE MODEL(N,NC1,*)
C
C
LOGICAL*4 FLGS(12), VPT(6), XINC, XLAZY, MISS, INITLS
LOGICAL*4 NOTIME, NOQUAL, TBLS
INTEGER*4 SI(12), SF(12), CONDS(16), TMM, TMF, QM
INTEGER*4 IV(12), TASK, WORKCD, HLDRS, ODEV1
REAL*4 FV(12), DMISS(6), DV(6), INCOMP, INCTST, LTEST, INCME
REAL*4 INC, LTDIST(4), LAZME, PMD(3), LCONST, QUALIN(5,2)
REAL*4 FTIME(5,3), LAMBDA, FLOAF(2), FERR(2), TC(4), INCLEV(5,2)
COMMON /VARS1/IV,FV,SI,SF,FLGS
COMMON /CNDTNS/NCD,CONDS
COMMON /IO/IDEV1,IDEV2, IDEV3, IDEV4, ODEV1
C
!! DATA DMISS/6*-1./, VPT/6*.FALSE./
C
C GIVE IDENTIFIABLE NAMES TO THE INDEPENDENT VARIABLES
EQUIVALENCE (INCOMP, FV(1)), (LAZY, IV(1)), (WORKCD, IV(2)),
1 (TASK, IV(3)), (XINC, FLGS(1)), (XLAZY, FLGS(2)), (NOTIME,
2 FLGS(3)), (NOQUAL, FLGS(4))
C
C DEPENDENT AND CONCOMITANT VARIABLES GO IN ARRAY DV
EQUIVALENCE (INCTST, DV(1)), (LTEST, DV(2)), (TIME, DV(3)),
1 (QUAL, DV(4))
C
C THE FOLLOWING MODEL PARAMETERS ARE CONTROLLED BY FLOATING POINT
C VARIABLES WHICH ARE USUALLY DECLARED INT
EQUIVALENCE (INCME, FV(2)), (LAZME, FV(3)), (C1, FV(4)),
1 (LCONST, FV(5)), (FSD, FV(6)), (QSD, FV(7)), (T1, FV(8)),
2 (T2, FV(9)), (T3, FV(10)), (T4, FV(11)), (TBLS, FLGS(12))
C
C TABLE PMD CONTROLS THE EFFECT OF WORKING CONDITIONS ON THE PROBA-
C BILITY OF MISSING DATA
!! DATA PMD/0.02, 0.08, 0.15/
C
C PINIT = PROB. THAT A GIVEN NAPKIN HOLDER WILL HAVE TO HAVE
C INITIALS STAMPED ON IT. PREJ = PROB. THAT A GIVEN HOLDER WILL
C BE FOUND DEFECTIVE ON FINAL INSPECTION.
!! DATA PINIT/ .4/, PREJ/ .02/
C
C COST PARAMETERS
INTEGER COST5
!! DATA COST1M/5./, COST1F/2./, COST2/2.5/, COST3/10./, COST4/.10/,
!! 1 COST5/2/, COST6/5./
C
C MODEL NAME
DOUBLE PRECISION MODNM1,MODNM2,MODNM3
COMMON /DATANM/ MODNM1,MODNM2,MODNM3
DATA MODNM1/'DEMO.DAT'/,MODNM2/'DEMO3.DAT'/,MODNM3/'DEMO.BIN'/
DATA DMISS/6*-1./, VPT/6*.FALSE./
DATA PMD/0.02, 0.08, 0.15/
DATA PINIT/ .4/, PREJ/ .02/
DATA COST1M/5./, COST1F/2./, COST2/2.5/, COST3/10./, COST4/.10/,
1 COST5/2/, COST6/5./
C********************
C
C SET UP OUTPUT FLAGS FOR FPOUT
VPT(1)=.FALSE.
VPT(2)=.FALSE.
VPT(3)=.FALSE.
VPT(4)=.FALSE.
DO 1 I=1,NC1
J=CONDS(I)
CALL CVALS(J)
C
C INCOMPETENCE TEST SCORES ARE PRINTED ONLY IF 'XINC' IS SPECIFIED
VPT(1)=VPT(1) .OR. XINC
C SAME FOR LAZINESS
VPT(2)=VPT(2) .OR. XLAZY
C
C TIME IS TO BE PRINTED UNLESS 'NOTIME' IS SPECIFIED
VPT(3)=VPT(3) .OR. .NOT.NOTIME
C SAME FOR QUALITY
1 VPT(4)=VPT(4) .OR. .NOT.NOQUAL
CALL FPOUT1(VPT, DMISS, &99)
C
TMM=0
TMF=0
QM=0
C
C********************
C
C SIMULATE THE REQUISITE NUMBER OF SUBJECTS
DO 10 I=1,N
K=CONDS(1)
CALL CVALS(K)
C
C--------------------
C
C SELECT INDIVIDUAL DIFFERENCES PARAMETERS AS NECESSARY
C
C INCOMPETENCE:
INCTST=INCOMP
C
C EVEN IF INC IS CONTROLLED, IT IS NOT PERFECTLY CONTROLLED
CALL URAND1( -.5, .5, X)
INCTST=INCTST+X
IF(INCTST .LT. 0.)INCTST=0.
IF(INCTST .GT. 10.)INCTST=10.
C
C IF INCOMPETENCE IS RANDOM, SELECT A TEST SCORE FROM AN UNIFORM
C DISTRIBUTION
IF(SF(1) .NE. 0)CALL URAND1(0., 10., INCTST)
C
C ROUND INC SCORE TO TWO DECIMAL PLACES
CALL ROUND(INCTST, .01)
C
C ADD MEASUREMENT ERROR TO INCOMPETENCE TEST SCORE TO DETERMINE
C 'TRUE' INCOMPETENCE LEVEL
CALL NRAND(INCTST, INCME, INC)
C
C RESCALE AND TRUNCATE
IF(INC .GT. 10.)INC=10.
INC=.05*INC+.0025*INC*INC
IF(INC .LT. 0.02)INC=0.02
C
C
C LAZINESS:
C TAKE CARE OF NUMBER-KEYWORD EQUIVALENCE
LAZY=LAZY+SI(1)
LTEST=LAZY
IF(LAZY .LT. 5)GO TO 12
C
C LAZINESS IS RANDOM--DECIDE TEST SCORE ACCORDING TO THE MULTINOMIAL
C DISTRIBUTION SPECIFIED IN LTDIST.
CALL MULNOM(LTDIST, 4, 1, 1, 1, K, J, J, J)
LTEST=K
C
C GENERATE REAL LAZINESS PARAMETER GIVEN TEST SCORE
C MEAN UNDERLYING LAZINESS PARAMETER IS LINEAR WITH TEST SCORE
C EXCEPT FOR THE HIGHEST LEVEL OF LAZINESS
12 X=LTEST
IF(X .GE. 3.99)X=8.
C
C ADD RANDOM ERROR
CALL NRAND(X, LAZME, QLAZ)
C
C RESCALE AND TRUNCATE
QLAZ=0.1*QLAZ
IF(QLAZ.LT.0.1)QLAZ=0.1
IF(QLAZ.GT.0.9)QLAZ=0.9
C
C
MISS=.FALSE.
FTLAST=0.
C
C********************
C
C SIMULATE CONDITIONS WITHIN SUBJECTS
DO 20 J=1,NC1
C
C SET UP CURRENT VALUES FOR ALL IVS
K=CONDS(J)
CALL CVALS(K)
C
C SET UP VARIABLE PRINT INDICATORS FOR FPOUT
NOTIME=.NOT.NOTIME
NOQUAL=.NOT.NOQUAL
C
C DO NOTHING IF SUBJECT HAS QUIT OR BEEN FIRED ON A PREVIOUS
C TRIAL
TIME=-1.
QUAL=-1.
IF(MISS)GO TO 19
C
C WHAT TO DO NEXT DEPENDS ON WHAT TASK IS TO BE DONE
IF(TASK.EQ.2)GO TO 31
C
C--------------------
C
C THE TASK IS MANUFACTURING NAPKIN HOLDERS
C MUST FIRST DETERMINE WHETHER SUBJECT QUITS OR IS FIRED
C ON THIS TRIAL
C
C THE PROBABILITY OF HAVING MISSING DATA ON THIS TRIAL DEPENDS
C ON WORKING CONDITIONS PLUS THE CHANCE THAT THE SUBJECT IS FIRED
C FOR INCOMPETENCE AND/OR LAZINESS
C
P=PMD(WORKCD)+C1*INC*QLAZ
CALL BINOM(1,P,K)
MISS=K .GE. 1
IF(MISS)GO TO 19
C
C KEEP TRACK OF NO. OF TIMES TIME AND QUALITY ARE MEASURED
C FOR USE IN COST CALCULATIONS
C NOTE:NOTIME AND NOQUAL WERE INVERTED ABOVE
IF(NOTIME)TMM=TMM+1
IF(NOQUAL)QM=QM+1
C
C--------------------
C
C SIMULATE THE PRODUCTION OF 10 PORNOGRAPHIC NAPKIN HOLDERS
HLDRS=0
TIME=0.
C
C
C DECIDE IF THE NEXT NAPKIN HOLDER MUST BE 'PERSONALIZED' BY
C HAVING INITIALS STAMPED ON IT
21 CALL BINOM(1, PINIT, K)
INITLS=K.GT.0
C
C
C INITIAL CUTTING AND STAMPING OF PARTS REQUIRES A CONSTANT MIN-
C IMUM OF TIME PLUS A RANDOM PART DISTRIBUTED AS A GAMMA
C RANDOM VARIABLE WITH SHAPE PARAMETER ALPHA=2, AND SCALE
C PARAMETER BETA=TC(1), PLUS OPPORTUNITY FOR LOAFING
22 TIME=TIME+T1
C
CALL RGAMMA(2, TC(1), X)
TIME=TIME+X
C
C ADD TIME FOR LOAFING AS APPROPRIATE
CALL LOAF(QLAZ, LCONST, TIME)
C
C PROBABILITY OF HAVING TO REDO THIS STEP DEPENDS ON INCOMPETENCE
CALL CHANCE(INC, &22)
C
C
C DO INITIALS HAVE TO BE STAMPED ON THIS HOLDER?
IF(.NOT.INITLS)GO TO 23
C
C YES--TIME REQUIRED IS A CONSTANT MINIMUM PLUS A GAMMA RV
C WITH ALPHA=1, BETA=TC(2), PLUS A SHORT OPPORTUNITY FOR LOAFING
TIME=TIME+T2
CALL RGAMMA(1, TC(2), X)
TIME=TIME+X
X=LCONST*0.5
CALL LOAF( QLAZ, X, TIME )
C
C A TRULY INCOMPETENT WORKER CAN RUIN THE PRODUCT AT THIS STEP
X=.25*INC
CALL CHANCE(X, &22)
C
C
C ASSEMBLING PARTS REQUIRES A CONSTANT AMOUNT OF TIME PLUS A
C GAMMA RV WITH ALPHA=1 AND BETA=TC(3), PLUS ALLOWANCE FOR
C LOAFING
23 TIME=TIME+T3
CALL RGAMMA(1, TC(3), X)
TIME=TIME+X
CALL LOAF( QLAZ, LCONST, TIME)
C
C THERE IS A SMALL CHANCE DEPENDING SLIGHTLY ON INCOMPETENCE THAT
C THE ITEM DOES NOT PASS INSPECTION AT THIS POINT
P=PREJ+.05*INC
CALL CHANCE(P, &22)
C
C
C TIME REQUIRED FOR PACKAGING IS A CONSTANT PLUS A GAMMA RV
C WITH ALPHA=1 AND BETA=TC(4), PLUS OPPORTUNITY FOR LOAFING
TIME=TIME+T4
CALL RGAMMA(1, TC(4), X)
TIME=TIME+X
CALL LOAF(QLAZ, LCONST, TIME)
C
C
C ONE MORE PORNOGRAPHIC NAPKIN HOLDER IS AVAILABLE TO THE WORLD
HLDRS=HLDRS+1
IF(HLDRS .LT. 10)GO TO 21
C
C--------------------
C
C CALCULATE QUALITY INDEX:
C AVERAGE QUALITY DEPENDS ONLY ON INCOMPETENCE--CALCULATE MEAN BY
C INTERPOLATION
CALL PLFN(QUALIN, 5, INC, X)
C
C ADD RANDOM ERROR, CHOP, AND ROUND TO ONE DECIMAL PLACE
CALL NRAND(X, QSD, QUAL)
IF(QUAL .LT. 1.)QUAL=1.
IF(QUAL .GT. 3.)QUAL=3.
C
C TASK COMPLETE
GO TO 50
C
C--------------------
C
C FILLING-OUT-FORMS TASK
C MEAN TIME TO FILL OUT FORMS INVOLVES AN INTERACTION OF INCOM-
C PETENCE AND WORKING CONDITIONS AS DESCRIBED IN TABLE FTIME,
C PLUS NUMEROUS OPPORTUNITIES FOR LOAFING, PLUS AN INCREASE IN
C TIME ACROSS TRIALS.
C
C RESCALE INC FOR INTPOL
31 CALL PLFN(INCLEV, 5, INC, XI)
XW=WORKCD
CALL INTPOL(FTIME, 5, 3, 1, 1, XI, XW, 1., 1., X)
C
C ADD NORMALLY DISTRIBUTED ERROR
CALL NRAND(X, FSD, TIME)
IF(TIME .LT. 5.)TIME=5.
C
C
C FILLING OUT FORMS ALLOWS MANY OPPORTUNITIES FOR LOAFING--
C NUMBER OF LOAFING INCIDENTS IS DETERMINED BY A POISSON PROCESS
C WITH LAMBDA DEPENDENT ON LAZINESS
C
LAMBDA=FLOAF(1)+FLOAF(2)*QLAZ
CALL POISSN(LAMBDA, K)
C
C SIMULATE THE REQUIRED NUMBER OF LOAFING EPISODES
IF(K .LE. 0)GO TO 34
DO 35 L=1,K
35 CALL LOAF(1., LCONST, TIME)
C
C TO SIMULATE CUMULATIVE EFFECT OF DISGUST, ADD 25% OF TIME ON LAST
C TRIAL TO TIME FOR THIS TRIAL
TIME=TIME+.25*FTLAST
FTLAST=TIME
C
C
C 'QUALITY' IN THIS CASE MEANS THE NUMBER OF ERRORS MADE IN
C FILLING OUT THE FORMS--ANOTHER POISSON RV, THIS ONE CON-
C TROLLED BY INCOMPETENCE
34 LAMBDA=FERR(1)+FERR(2)*INC
CALL POISSN(LAMBDA, K)
QUAL=K
C
C KEEP TRACK OF NO. OF TIMES TIME AND QUALITY ARE MEASURED
C FOR USE IN COST CALCULATIONS
C NOTE:NOTIME AND NOQUAL WERE INVERTED ABOVE
IF(NOTIME)TMF=TMF+1
IF(NOQUAL)QM=QM+1
C
C--------------------
C
C END OF CONDITIONS LOOP
C ROUND TIME AND QUALITY AND PRINT
50 CALL ROUND(TIME, .25)
CALL ROUND(QUAL, .1)
19 ITMP=I
JTMP=J
CALL FPOUT2(ITMP, JTMP, FLGS, DV)
20 CONTINUE
C END OF SUBJECTS LOOP
10 CONTINUE
C
C********************
C
C COST CALCULATION:
C COST FOR MEASURING TIME IN THE MFG TASK IS COST1M DOLLARS
C PER SUBJECT PER CONDITION, WITH ALLOWANCE FOR MISSING DATA.
C IN THE FORMS TASK, THE COST IS COST1F DOLLARS PER SUBJECT
C PER CONDITION. QUALITY MEASUREMENT COSTS COST2 DOLLARS PER
C SUBJECT PER CONDITION IN EACH TASK. THE COST OF SETUP AND
C DATA ANALYSIS IS COST3 + COST4*NO. OF SS. MEASURING INCOM-
C PETENCE AND LAZINESS COSTS NOTHING. A LITTLE RANDOM VARIATION
C IS ADDED TO THE FINAL COST IN THE FORM OF A GAMMA RV WITH
C ALPHA=COST5 AND BETA=COST6 + .1*AMOUNT OF TIME MEASUREMENT.
X=TMM
COST=X*COST1M
X=TMF
COST=COST+X*COST1F
X=QM
COST=COST+X*COST2
X=N
COST=COST+COST3+X*COST4
Y=TMM+TMF
Y=.1*Y+COST6
CALL RGAMMA(COST5,Y,X)
COST=COST+X
C
C ROUND OFF TO DOLLARS AND CENTS
CALL ROUND(COST, .01)
CALL FPOUT3(COST)
C
IF(.NOT.TBLS)RETURN
C
C PRINT TABLES FOR DEBUGGING PURPOSES
WRITE(ODEV1,1002)LTDIST
WRITE(ODEV1,1002)TC
WRITE(ODEV1,1002)QUALIN
WRITE(ODEV1,1002)INCLEV
WRITE(ODEV1,1002)FTIME
WRITE(ODEV1,1002)FLOAF
WRITE(ODEV1,1002)FERR
RETURN
C
C********************
C
C MODEL INITIALIZATION:
ENTRY MINIT
OPEN(UNIT=IDEV3,ACCESS='SEQIN',FILE=MODNM2,DIRECTORY='4030,11')
C
READ(IDEV3,1001)LTDIST
READ(IDEV3,1001)TC
READ(IDEV3,1001)QUALIN
READ(IDEV3,1001)INCLEV
READ(IDEV3,1001)FTIME
READ(IDEV3,1001)FLOAF
READ(IDEV3,1001)FERR
RETURN
C
C
1001 FORMAT(6X,5G5.3)
1002 FORMAT(1H0/(1X,5G11.3))
C
C ERROR DETECTED BY FPOUT--PROBABLY NO VARIABLES
C TO BE PRINTED (NOTIME AND NOQUAL SPECIFIED, BUT NOT XINC
C OR XLAZY)
99 RETURN 1
END
SUBROUTINE LOAF(QLAZ, LCONST, TIME)
REAL*4 LCONST
C
C THIS SUBROUTINE DECIDES IF A LOAFING INCIDENT IS TO OCCUR
C AND, IF SO, SIMULATES THE TIME IT TAKES BY GENERATING
C A GAMMA RANDOM VARIABLE WITH SHAPE PARAMETER ALPHA=2 AND
C SCALE PARAMETER BETA=LCONST, AND ADDING IT TO TIME
C
C
CALL CHANCE(QLAZ, &1)
RETURN
C
C A LOAFING INCIDENT IS TO OCCUR--CALCULATE TIME
1 CALL RGAMMA(2, LCONST, X)
TIME=TIME+X
RETURN
END